Tag: pick and pack

Why You Need to Know the Ecommerce Fulfillment Process

So your e-commerce store sells the best product on the market, but your order fulfillment process isn’t where it should be. If you’re not offering consumers a fast, efficient delivery experience, you could be losing out on business. When the order fulfillment process runs smoothly, you can increase your rate of repeat buyers and enable your business to grow. Whether you’re outsourcing your order fulfillment or fulfilling orders in-house, your fulfillment strategy needs to be top tier.

What is Order Fulfillment?

What is order fulfillment anyway, and why is it so important for your online store?

Order fulfillment embodies the steps taken to get products to customers. The fulfillment process begins the moment a customer places an order on your site, and is completed once the customer’s order is received.

Fulfillment can either be done in-house or outsourced to a 3PL (third-party logistics company). If you have a large inventory with a high stock-keeping unit SKU (stock keeping unit) count, partnering with a 3PL is highly beneficial.

Order fulfillment gets complicated and costly, especially as your business grows. If you become more consumed with order fulfillment, you will be less likely to launch new products and market your brand well. By allowing a 3PL to take over your order fulfillment, you can focus more on your business and strengthen your brand.

This is especially true for e-commerce brands with a large consumer base. Consumers expect their orders to be accurate and fulfilled on-time. Fulfilling orders in-house has a consequential impact on brand reputation. If deliveries are slow and there are too many mistakes, it negatively affects speed of service, and the likelihood of returning customers can decrease dramatically.

If you’re not familiar with how order fulfillment works, get acquainted with the end-to-end process and see how your business measures up.

The Order Fulfillment Process:

Receiving: The receiving process has the same requirements at a 3PL as when done in-house. The WMS (warehouse management system) receives ASNS (advanced shipment notifications), inbound deliveries are scheduled, goods are unloaded and inspected and labeled and relabeled as required.

Receiving stock and managing inventory are key in knowing the quantity, quality and demand of items. An expert 3PL should offer you full visibility of your inventory levels, and track items from when they arrive to the facility up until they’re delivered to the customer.

Storing: Orders should be organized and stored (either in-house or in a warehouse) after they’re received. Each item will have a different SKU, and should be stored separately. Storage types could vary based on UOM (unit of measure). If you’re a retail brand with high-end or delicate clothing, you might consider storing your items in a facility equipped with GOH (garment-on-hanger). This type of storage keeps items neatly on hangers and display-ready upon delivery. Or, you may have small, high-value items, that require a more delicate process, and need to be stored in a white-glove area.

Order Processing: At a 3PL, an order is picked and packed after the order is placed in the WMS. The order information should be on the pick ticket. Pick ticket information includes the contents of what is required to be picked and where the units are located in the warehouse. In addition, after the order has been picked via scanning technology, it will be packed according to the customer’s required expectations.

Before the order is packed, it goes through VAS (value added services). These premium services are tailored to the customer, and include things like customization, embroidery and branding. Customized services are vital to the success of an e-commerce company, as it sets a brand apart and adds to the overall customer experience.

Custom packaging is key, as the unboxing experience is vital in customer retention and increasing the rate of repeat buyers. According to a Westrock report:

  • 81% of consumers tried something new because the product packaging caught their eye
  • 63% of consumers have purchased a product again because of the appearance of its packaging
  • 52% of customers are more likely to make repeat purchases from an online retailer that delivers premium packaging
  • 52% of consumers have changed brands because of new packaging

Appearance isn’t the only thing, but it weighs heavily on customers. If you do outsource your order fulfillment, be sure your 3PL offers custom packaging.

After the order has gone through VAS and has been packed, it’s ready to be shipped from the warehouse.

Shipping: Before the order goes out, it’s given a shipping label and a packing list, which contains the order information (postal code, country code, service class, tracking number, date, package quantity and weight, address validation, and ship street, city and state). If you’re fulfilling orders in-house, you would have to create shipping labels through your carrier and then have them mailed. If your inventory is housed at a 3PL, they create the shipping labels and have the carriers pick up and transport the orders.

Again, you and the customer should have full, real-time visibility on the status of the order and be aware of its delivery.

Reverse Logistics: For a variety of reasons, returns happen. When they do, it’s important to have both an established returns policy and process. The goal of returns processing is to accelerate the return so customers can get their refund quickly. In the 2020 pandemic year, e-commerce returns rose to 70%, so it’s important more now than ever that your 3PL has a smooth returns process. If returns are handled well, customer satisfaction and brand loyalty can increase.

According to a Narvar consumer report,

  • 76% of new customers who had an “easy” or “very easy” returns experience said they would shop with that retailer again
  • 33% of REPEAT customers who had a “difficult” or “very difficult” experience would NOT shop with that retailer again

Keeping old customers and retaining new ones comes down to a simplistic workflow across the board.

The order fulfillment process is essential to your whole business. From having an organized inventory and customized unboxing experience, to seamless returns management, your business thrives when it operates with the right tools and management.

How’s your order fulfillment? Are you keeping up with consumer demands and offering customers a positive experience? If not, it’s time to reconsider your current strategy.

Read more about how Bergen Logistics can help with your order fulfillment.

What is Picking and Packing?

A distribution center with the latest technology and automated processes is more likely to assure accurate order fulfillment. Fulfilling orders requires picking and packing, and there are a variety of methods.

In this post, we’re discussing commonly used picking and packing processes.

The Picking Process: 

When an order is received, a client sends a pick list to the warehouse management system (WMS). The WMS allows clients to see their orders picked and packed in real time, offering full visibility.

The pick list contains the items that are retrieved from inventory and added to the order. It tells the picker the order SKU, quantity and location of the items in the warehouse. The WMS assigns the most efficient method of picking depending on the pick list information. 

Here are some widely used picking methods:

  • Piece Picking: Employee picks each item from the list to complete the order. This process works best for small orders. Large orders require more time from a single employee, slowing down the fulfillment process.
  • Batch Picking: Employee gathers the same items while working on multiple lists. This works best when different customers have the same item included in their order. Picking efficiency increases, as an employee limits repeated visits to the same area. 
  • Zone Picking: Employee is assigned to a specific area of the warehouse. They complete one order at a time, only picking items from within their designated area. If there are items in the order outside of the employee’s zone, the order is moved by conveyor belt.
  • Wave Picking: Similar to zone picking, an employee works in a specified area of the warehouse while completing orders from multiple lists.

The packing process occurs when picking is completed. Items from the order are appropriately packed in terms of box size and packaging material.

WMS deciphers the best suited packaging and box size for the order. This helps reduce shipping costs, as each order is packaged with only that material that is needed. When items are boxed with the necessary material and documentation, the order is labeled and ready for shipping!

Having the proper tools for picking and packing limits errors and increases fulfillment efficiency. An up-to-date distribution center should be more than equipped with the tools and processes to make this happen. At Bergen Logistics, we operate with the client in mind and work hard to assure our processes are nothing short of the best.

Check out more of our services here.

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